NSW, Food Organics, Recycling, Article
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NSW
Our Organics Resource Recovery Facility (ORRF) at Awaba near Lake Macquarie in the Hunter Region of NSW receives green waste and organic materials and converts these resources into compost and mulch.
Opening hours:
Mon-Sun: 08:00 - 16:00
Only Sat & Sun 08:00 - 16:00 for organic drop off
Sales
Peter Daley
T 0407 996-175
Email
HSEQ
Incidents & Environmental Complaints
T 1300 110-638
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Operations
Organics Manager
T 0428 986-674
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REMONDIS Lake Macquarie Organics Resource Recovery Facility (LMORRF) receives organic waste and processes it into compost and mulch. Here’s what happens:
Organic Resource Recovery Facility
Compost for sale
In 2024/2025, REMONDIS committed significant investment to an infrastructure upgrade of this facility. This infrastructure improvement project has enhanced the facility's environmental compliance, increased operational efficiency, and improved compost product quality.
The comprehensive upgrades included partial enclosure of the receival hall, installation of a front-end decontamination line, upgrades to maturation and screening pads, conversion to a windrow composting system, improvements to the back-end processing equipment, upgrades to the site drainage and roadways, and embankment stabilisation works to strengthen long-term structural integrity.
These strategic enhancements have positioned LMORRF as a state-of-the-art resource recovery operation, capable of processing organic waste while minimising environmental impacts and maximising resource recovery.
All components of the infrastructure improvement program have now been completed, and the upgraded facility is fully operational.
The upgraded maturation and storage pads will feature an improved surface thereby allowing the leachate to flow smoothly to the upgraded swale drain. This will avoid any accumulation of leachates on the pads, which will reduce the risk of odour emissions.
The upgrade of the MAF pad was completed by 31 December 2024.
Windrow composting, combined with the use of windrow turner, optimises the composting process by ensuring adequate aeration and temperature control. This helps maintain aerobic conditions, which are crucial for minimising odour production and reducing the generation of leachate with high organic content.
The existing MAF fans will also be replaced with a windrow turner, which will significantly enhance aeration and process control. Improved aeration will help in the faster decomposition of organic material, reducing the production of potentially odorous compounds.
The installation of the windrow turner was completed on schedule by 31 December 2024.
As part of the broader upgrade program, REMONDIS engaged an independent odour consultant to assess site operations and recommend targeted improvements. The partial enclosure of the receival hall, together with the installation of vertical discharge ventilation fans, was implemented as part of this strategy to further improve odour management at the facility. Enclosing two sides of the receival hall (by installing walls and cladding) assists in containing odours that are released when organic waste is initially received and processed.
Following completion of the design and receipt of the construction certificate, site works commenced and were completed in January 2026. Prior to construction, REMONDIS undertook associated enabling works, including relocating electrical services and solar panels on the existing receival hall to facilitate the upgrade.
The enclosure and ventilation system are now fully operational as part of the completed infrastructure improvement program.
A front-end decontamination line will enhance the product quality and instil confidence in the market through removing contaminants such as plastics and metals from the organic waste stream before it enters the composting process. This also reduces the potential for these contaminants to break down and contribute to any odour emissions.
This installation will maintain material flow, enhancing tunnel capacity and allowing incoming waste to enter the tunnels immediately upon receipt. It will also reduce the time that a product spends in the receival hall, thereby reducing the potential for any odour to be emitted from the hall.
The installation of the front-end decontamination line was completed by 30 September 2024.
Investment in advanced sorting equipment, including trommels and airvacs, will help to remove contaminants from the finished compost product. This results in a higher quality product with fewer odorous compounds and less potential for leachate contamination.
Efficient sorting also reduces the risk of anaerobic pockets forming within the compost, which can be sources of odour and leachate.
The installation of the advanced sorting equipment was completed by 31 December 2024.
Upgrading swale drains to concrete and asphalting selected roadways improves the management of stormwater and leachate. Concrete swales are more effective at directing leachate to the gross pollutant trap, preventing it from pooling in the swale.
The upgrade to the swale drain was completed on schedule by 31 December 2024.
REMONDIS is also replacing the biofilter media, as part of its ongoing commitment to improving environmental performance and reducing the potential for odour emissions at the facility. This upgrade will assist in ensuring the effectiveness of the facility’s odour control systems.
The biofilter replacement was completed on schedule by 31 July 2024.
Since our October 2025 update, the partial enclosure of the receival hall, including installation of vertical discharge ventilation fans, has been completed. Construction works commenced following certification and were delivered in January 2026. With this milestone achieved, all components of the Lake Macquarie ORRF Infrastructure improvement program are now complete.
The partial enclosure of the receival hall, incorporating vertical discharge fans to assist with odour management, is somewhat delayed due to a delay in the building certifier issuing the construction certificate for these works. The design has been completed and is currently awaiting the construction certificate to proceed with the site works. Construction will commence promptly following certification, and we have sought an extension on the timeframe of these works to 26 January 2026.
Despite these delays REMONDIS has completed a range of associated works which were required prior to the construction occurring, including relocating electrical services and solar panels on the existing receival hall.
The majority of our infrastructure improvement program has now been completed. This includes:
The partial enclosure of the receival hall, incorporating vertical discharge fans to assist with odour management, is progressing through the final approvals stage. Construction will commence promptly following certification, with the completion schedule to be confirmed at that stage. The design has been completed and is currently awaiting the construction certificate to proceed with the site works.
Asphalt road repair works are also underway and are on track for completion by the end of November 2025.
We're delighted to advise that this facility infrastructure investment and upgrade project has now been completed, on schedule.
The 11,000m2 maturation pad has been successfully upgraded to a stabilised gravel surface, creating a more durable and efficient work area for front-end loaders and the new windrow turner system. This transformation marks a key shift from the previous mobile aerated floor system to a windrow composting process, improving aeration and process control.
Our new windrow turner is fully operational, significantly enhancing the efficiency of the maturation process and delivering a higher-quality final product. With the ability to turn windrows more frequently, the system optimises oxygen distribution, enhances compost stability and quality, and improves overall process efficiency.
The installation and commissioning of the decontamination line has been completed. The line, consisting of a star screen, manual sorting cabin, and conveyors, is now fully operational, effectively removing contaminants upfront and preventing them from entering the composting process.
The swale drain upgrade, replacing the HDPE lining with concrete and re-establishing the drain slope, has been successfully completed and is now fully operational, ensuring smooth leachate flow to the pollutant trap and leachate dam, thereby mitigating potential odour issues.
In early 2025 our advanced back-end sorting equipment, including a trommel, wind sifters and star screen were delivered and are now integrated into our processing, ensuring stability and quality in the compost product.
Many people worked together to bring out the successful completion of this important upgrade and REMONDIS appreciates the support of Lake Macquarie City Council and the local community during these works.
The maturation pad upgrade, transitioning from a mobile aerated floor system to windrow operation, has been successfully completed well within the projected timeframe and budget.
The installation and commissioning of the decontamination line has been completed. The line is now fully operational, effectively removing contaminants upfront and preventing them from entering the composting process.
The swale drain upgrade, replacing the HDPE lining with concrete, has been successfully completed despite delays caused by prolonged weather events. It is now fully operational, ensuring smooth leachate flow to the pollutant trap and leachate dam, thereby mitigating potential odor issues.
Our new windrow turner is fully operational, significantly enhancing the efficiency of the maturation process and delivering a higher-quality final product.
In addition to the decontamination line at the start of the composting process, we have secured advanced back-end sorting equipment, including a trommel and wind sifter, to remove residual contaminants from the finished product. These units are now on-shore in Australia and are scheduled for delivery to the site as a festive Christmas/New Year’s gift right after the holiday break.
Development approval has been secured for the partial enclosure of the receival hall, with plans to clad two sides and install vertical roof fans, as a measure to mitigate the odour issues. Securing this approval marks a successful wrap to 2024.
The maturation pad replacement works are now completed.
The new windrow turner is in full operation, enhancing composting efficiency and producing higher-quality compost.
The new decontamination line is now completed and operating.
The swale drain construction schedule was slightly delayed due to the weather, with completion still on schedule to be achieved this year.
The highly anticipated windrow turner has officially arrived at Lake Macquarie Organics, marking a key milestone in the site's ongoing upgrade efforts. The new machine, which will significantly enhance compost production, was greeted with excitement by all operators upon its arrival.
Comprehensive training has been provided to the team, with two senior operators undergoing intensive sessions to ensure they can initiate operations confidently.
The windrow turner has been put to work on the newly completed sections of the maturation pad and the team has started forming the first windrows.
As the remaining stages of the pad resurfacing are completed, the windrow turner will soon be in full operation, set to enhance composting efficiency and produce higher-quality compost.
The upgrade of the maturation pad is on schedule. A total of 11,075 m2 of the site's maturation pad is being resurfaced, paving the way for a transition from mobile aerated floors to a more efficient windrow turner system.
The upgrade, divided into five stages to ensure uninterrupted operations, is progressing smoothly. With three stages already completed – covering nearly 8,000 square meters – the project remains on schedule for completion by October 18, 2024, weather permitting.
The site operations team, working alongside contractors, has been putting in extra hours over the weekends to expedite material relocation to the newly constructed sections. This effort ensures that the remaining areas are available for further construction, minimising disruption to daily site activities. Effective traffic management is also in place, enabling seamless coordination between operations staff and contractors.
Commissioning of the new front-end decontamination line in the Receival Hall is commencing this week, on schedule. Commissioing ia the process by which the equipment is put through its paces with trial materials, tested and declared ready for ongoing operation.
Following this, site operators will undergo training to optimise the use of the new system.
During these works, deliveries of green waste from the Council is continuing without disruption.
Installation of the new front-end decontamination line in the Receival Hall is well underway, on schedule. The star screens that separate the coarse material from the fines, picking station and the conveyors have all been delivered to site, and construction of the line is underway. SKALA is leading the installation of the decontamination line.
The replacement of the biofilter was competed on schedule, on 30 July 2024. This upgrade will assist in ensuring the effectiveness of the facility’s odour control systems.
The works included:
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